Category: VWR

  • VWR Ergonomic High-Performance Adjustment Knob Kit Repair

    The process of removing, replacing, and reinstalling the VWR Ergonomic High-Performance Adjustment Knob requires great care, a high attention to detail, patience, and steady hands. Please dedicate a good work area with good lighting and space where small parts can be located should they pop/fly out during disassembly. Pipette damage and lost parts may occur if attention to detail is not maintained. Please proceed at your own risk.

    Replacement Parts:

    LN SP29327 – Adjustment Knob Kit

    Recommended Supplies:
    1. Pair of gloves
    2. Bottle of 70% IPA
    3. Cotton Swabs
    4. Flat-head screwdriver
    Step 1:

    Hold the VWR Ergonomic High-Performance pipette in one hand with the button facing towards you. With the other hand, pull the button away from the pipette body. Please note that the button has two parts. The blue lower has a hex hole that interacts with the operating rod and the top half snaps onto the top of the operating rod to secure both button parts in place.

    VWR Ergonomic High-Performance plunger button removal
    Step 2:

    Using a flat-head screwdriver, depress the tab of the bolt by pushing it towards the finger hook.

    tab removal

    While holding down the bolt (black tab retaining the knob), slide the knob (black cylinder) towards the top of the pipette.

    Note: As you remove the knob from the pipette body, be careful not to lose the bolt and spring. The bolt and spring are under a decent amount of spring tension, and it is very easy to lose them.

    knob removal
    Step 3:

    Remove the bolt & spring from the keyed hole in the pipette body.

    removal of bolt and spring
    Step 4:

    Remove the locking ring by sliding it out the top of the pipette.

    VWR Ergonomic High-Performance locking ring

    Using a cotton swab (soaked in 70% isopropyl alcohol) to clean the surfaces in the pipette body that interacts with the adjustment knob assembly.

    cleaning
    Step 5:

    Reinsert the locking ring. It is important to have it in the right orientation for a proper fit. The locking ring has a side with one fin on it. This side matches up with the channel on the counter side.

    Note: The tab on the locking ring faces down when it is inserted into the channel on the top of the pipette. The locking ring should fully seat in the pipette body.

    locking ring tab placement
    Step 6:

    Insert the spring and bolt into the designated hole in the body. Make sure to line up the bolt in the correct orientation (tab toward the top) to provide the clearance to seat the knob.

    seating the knob
    Step 7:

    Reinsert the knob (black cylinder), paying special attention to depressing the knob. After the knob is fully seated, the bolt will click into the channel on the top edge of the cylinder.

    VWR Ergonomic High-Performance knob insertion

    Note: The knob is keyed to the calibration knob, line up the four fins with the channels in the knob. See the fins on the calibration knob and the channels in the knob (black cylinder) that interact with one another.

    calibration knob fins and channels
    Step 8:

    Fit the blue half of the button on the hex-shaped part of the operating rod.

    reassembling the plunger button

    Reattach the upper half of the button onto the end of the operating rod. You should feel a tactile click when the button is properly attached.

    VWR Ergonomic High-Performance plunger button fit

    Related Posts:
    Preventative Maintenance: VWR Ergonomic High-Performance (EHP) Single Channel Pipette
    How to Calibrate a VWR Ergonomic High Performance (EHP) Pipette
    Pipette Parts – Life Span, Life Cycle, and Performance
    Top 10 Crimes Committed Against Pipettes

    Disclaimer: Any action you take using the information on this website is strictly at your own risk. The information herein does not constitute professional advice and is general in nature. We make no warranty that this information will meet your requirements, be safe, accurate, or error-free. Pipette Supplies, Inc. is not responsible for any errors or omissions, any results obtained from the use of this information, or any loss or damage arising out of the use of this information. This site is for educational purposes only.
    Fair Use: Copyright Disclaimer under section 107 of the Copyright Act of 1976, allows for “fair use” for purposes such as comments, criticism, teaching, scholarship, news reporting, and research.
    Fair use is permitted by copyright statute that might otherwise be infringing.

  • Preventative Maintenance: VWR Ergonomic High-Performance (EHP) Single Channel Pipette

    The process of disassembly, removing, replacing, and reinstalling parts, as well as, performing preventive maintenance (PM) on the VWR EHP single channel pipette require great care. A high attention to detail, patience, and steady hands are required. Please dedicate a good work area with good lighting and space where small parts can be located should they pop/fly out during disassembly. Pipette damage and lost parts may occur if attention to detail is not maintained. Please proceed at your own risk.

    Recommended Supplies:
    1. Pair of gloves
    2. Bottle of 70% IPA
    3. Box of Kim Wipes
    4. VWR Piston 1.5g Grease: LN SP29019 1.5grams or LN SP29021 for 30g
    5. 1-2 foam swabs
    6. VWR EHP single channel replacement parts can be found here.

    Note: These instructions are applicable for the volume sizes 2uL-1mL of the VWR EHP single channel pipette.

    It’s recommended that a 4-5 analytical balance be used to check the accuracy and precision performance of the pipette after preventative maintenance, part replacement & reassembly, and 1 hour equilibration period is completed.

    Supplies needed
    Disassembly and Preventive Maintenance Process:
    Step 1:

    Press and hold down the VWR EHP tip ejector button as you pull down and slide the tip ejector sleeve away from the pipette shaft. See Figure 1.0

    Push down VWR EHP ejector button

    NOTE: Figure 1.1 shows the tip ejector sleeve removed from the pipette. See replacement parts for a complete list of tip ejector sleeves, if needed.

    Remove VWR EHP tip ejector
    Step 2:

    Unscrew the shaft coupling nut slowly and away from the pipette body. Figure 1.2


    NOTE: There is an internal spring that is under pressure and may pop open forcibly. Open slowly over a table in case internal parts pop out.

    Disassembly of VWR EHP lower part

    NOTE: Once the shaft coupling nut is unthreaded and lower shaft assembly is separated from the body, the following parts are exposed for PM purposes:

    1. Pipette Body
    2. Shaft Coupling Nut
    3. Pipette Shaft
    4. Piston Assembly
    5. Tip Ejector Sleeve
      Figure 1.3
    Internal components of VWR EHP lower part
    Step 3:

    Remove the following components from the VWR EHP piston assembly as in Figure 1.4:

    1. Piston
    2. Piston Spring
    3. Large Retainer
    4. Small Spring/Retainer
    5. Seal Spacing Tube
    6. Seal
    7. O-Ring
    Labeled parts of VWR EHP piston assembly
    Step 4:

    Clean and remove old lubricant/grease from piston with a Kim wipe. Figure 1.5. Take care to not scratch the piston. Turn/fold over the Kim wipe, so a fresh and unused portion comes in contact with the piston. See VWR EHP replacement parts for piston assemblies, if a replacement is needed. Look for rust, scratches, warped/bent, pit marks, visible chemical splash.

    Wipe piston with a Kim Wipe
    Step 5:

    With a clean foam swab apply a light, but slightly visible coating of the 1.5g piston grease onto the piston. Figure 1.6


    Note: Lubricating the piston from the piston tip to approximately 2/3 of the way up is more than sufficient. No need to lubricate the entire piston.

    Grease piston
    Step 6:

    Inspect and replace the seal and o-ring. It’s recommended to replace both at the same time to allow them to wear in together. See VWR EHP replacement parts for seal
    and o-ring part numbers. Look for cracks, wear and tear, chemical splash, shape, etc.

    Seal/o-ring
    Re-assembly Instructions:
    Step 7:

    Install the following parts in order as shown in Figure 1.8.

    1. Install piston spring (1) onto piston (6).
    2. Install large retainer (2) onto piston spring (1), then onto piston (6).
    3. Install seal spacing tube (3) onto retainers (2).
    4. Lastly install new seal and o-ring onto piston assembly. O-ring should be installed last.
    The order of reassembly parts for VWR EHP piston assembly

    How Piston should look upon reassembly:

    Correct order of reassembly
    Step 8:

    Place piston assembly back into the pipette shaft. Then screw the shaft coupling nut back onto the pipette body until snug. Figure 1.9

    Reattaching VWR EHP lower part
    Step 9:

    Reattach tip ejector sleeve to pipette body. Figure 2.0

    Reattach ejector
    Step 10:

    Allow fully reassembled VWR EHP pipette to equilibrate at least 60 minutes before verifying accuracy and precision on a 4-5 place analytical balance.

    Related Posts:

    How to Calibrate a VWR Ergonomic High Performance (EHP) Pipette
    Preventive Maintenance: VWR Ultra High-Performance (UHP) Single Channel Pipette
    How to Calibrate a VWR Ultra High Performance (UHP) Single Channel Pipette

    Disclaimer: Any action you take using the information on this website is strictly at your own risk. The information herein does not constitute professional advice and is general in nature. We make no warranty that this information will meet your requirements, be safe, accurate, or error-free. Pipette Supplies, Inc. is not responsible for any errors or omissions, any results obtained from the use of this information, or any loss or damage arising out of the use of this information. This site is for educational purposes only.
    Fair Use: Copyright Disclaimer under section 107 of the Copyright Act of 1976, allows for “fair use” for purposes such as comments, criticism, teaching, scholarship, news reporting, and research.
    Fair use is permitted by copyright statute that might otherwise be infringing.

  • How to Calibrate a VWR Ultra High Performance (UHP) Single Channel Pipette

    Instructions to calibrate a UHP pipette:

    WARNING:  Performing a calibration adjustment on any pipette should always be the last resort. Visual and performance confirmation that the internal seal, o-ring, piston assembly, lubricant (as applicable), shaft assembly, and other vital pipette parts that impact the accuracy and precision performance of the pipette must be in good/optimal working condition. Failure to recognize and replace worn parts could have an impact and shorten the life span of the pipette, possibly leading to costly repairs. Performing a calibration adjustment without confirmation of good pipette parts is a short-term solution at best.

    Equipment Needed to Calibrate a UHP Pipette

    1. VWR UHP Pipette and 4-5 place analytical balance
    2. Calibration Tool: LN SP19674
    3. Calibration Concealment Decal

    Optional Equipment:

    1. Latex gloves
    2. Small-bladed tool for removal of the calibration concealment decal
    3. Kim wipes and 70% IPA: Used for wiping the pipette externally after calibration adjustment is completed

      Printable Calibration Log
      Printable Calibration Stickers (for use with Avery 5960 labels)
    Equipment needed to calibrate a UHP pipette
    Step 1:

    Set the pipette volume display to the 10% volume (i.e., for a 1000uL pipette, set to 100uL, see figure 1).

    Note: It’s strongly recommended to perform any calibration adjustment at the 10% volume. This is where most pipette manufacturers perform their calibration adjustments due to linearity and uniformity (i.e., accuracy and precision).

    Performing a calibration adjustment at any other volume than 10% may have a greater impact and skew the volume aspirated and dispensed at different volumes.

    Figure 1. Set UHP volume display to 10% volume
    Step 2

    Remove the calibration concealment decal (#1) with a small-bladed tool. Lay aside for re-installment later. See figure 2.0

    Important Note: Verify that the two calibration switch indentations (#3) beneath the word CAL on the pipette body is in the down position, as shown in figure 2.0. If found in the up position, push the indentations into the down position with the calibration tool (# 4, per figure 2.1) prior to executing step 3.

    Step 3

    Pull the blue colored volume lock (#2) from the locked position (down position, see figure 2.0) to the unlocked position (up position as shown in figure 2.1.)

    Figure 2.0 and 2.1. Locked vs unlocked volume display
    Step 4

    With the volume lock in the up position (unlocked), insert the calibration tool into the calibration switch indentations and move the indentations into the up unlocked position. See Figure 3.0

    CAUTION:  At this point, the pipette calibration mechanism is now in the unlocked position and vulnerable to any adjustments of the volume lock.

    Figure 3.0.  UHP calibration mechanism in the unlocked position
    Step 5:

    To adjust/calibrate the UHP pipette, Rotate the volume lock until the displayed volume matches the mean volume that was aspirated and dispensed.

    Step 6:

    Push the volume lock in the down position and calibration switch indentations back to the down position.

    Step 7:

    Check your calibration adjustments on a 4-5 place gravimetric balance.  Repeat process until pipette is within acceptable tolerances for both accuracy and precision.

    Step 8:

    Reapply the calibration concealment decal to the pipette.

    UHP with calibration switch indentions highlighted

    Disclaimer: Any action you take using the information on this website is strictly at your own risk. The information herein does not constitute professional advice and is general in nature. We make no warranty that this information will meet your requirements, be safe, accurate, or error-free. Pipette Supplies, Inc. is not responsible for any errors or omissions, any results obtained from the use of this information, or any loss or damage arising out of the use of this information. This site is for educational purposes only.
    Fair Use: Copyright Disclaimer under section 107 of the Copyright Act of 1976, allows for “fair use” for purposes such as comments, criticism, teaching, scholarship, news reporting, and research.
    Fair use is permitted by copyright statute that might otherwise be infringing.

  • Preventive Maintenance: VWR Ultra High-Performance (UHP) Single Channel Pipette

    VWR UHP Preventive Maintenance Recommended Supplies:

    • VWR UHP Pipette Lubricant
      Pipette Supplies PN: LN SP29019 (1.5 grams)
      Pipette Supplies PN: LN SP29021 (30 grams)
    • PM Parts: O-ring, seal, piston
    • VWR Pipette Calibration Tool: LN SP19674
    • VWR UHP Pipette
    • Foam brush-lubricant application
    • 4-5 place analytical balance
    • Pipette Tips
    • Di water or Distilled water

    (All VWR UHP Single Channel Parts)

    Optional UHP Preventive Maintenance Supplies:
    • Kimwipes
    • 70% IPA Alcohol
    • Soft-Bristled Toothbrush
    Equipment needed for VWR UHP Preventive Maintenance
    Step 1:

    Carefully unscrew the liquid end assembly from the pipette body as shown in Figure 1.0.

    Lay aside the pipette body for reassembly after preventive maintenance is completed.

    Step 2

    Carefully unscrew the liquid end coupling nut from the tip ejector sleeve as shown in Figure 2.0.

    Note: In Figure 2.0, you start to see the shaft assembly being exposed.

    Figure 1. VWR UHP, grease, and tool
    Step 3:

    Carefully unscrew the piston assembly cap from the shaft assembly, per Figure 3.0

    CAUTION: Be careful when unscrewing the piston assembly cap as the internal piston spring and components are under tension and may pop out.

    VWR UHP Piston assembly and cap
    Step 4:

    With the piston cap removed, the piston assembly and components are now visible for inspection, cleaning, preventive maintenance, and replacement as needed.

    1. O-ring
    2. Seal
    3. Blow-out spring
    4. Piston
    5. Piston Retainer
    6. Stroke Spring

    Helpful Tip: Parts 1 through 6 comprise what is commonly referred to as the piston assembly.

    Note

    At this stage, carefully inspect parts 1 and 2. These are one of the most critical components of the entire pipette and should be inspected, cleaned, and/or replaced routinely.

    With a Kimwipe or lint-free towel and 70% IPA, remove any lubricant, debris, or chemical splash from the piston assembly (# 1 – #6) and the inside/outside of the shaft (#7).

    Disassembled piston assembly
    Step 5:

    Replace the old o-ring and seal with new parts. (All VWR UHP Single Channel Parts)

    1. Seals: replacement once every 12 months, based on usage
    2. O-rings: replacement once every 12 -24 months, based on usage
    O-ring, seal, blow out spring
    Step 6A:

    Once fully cleaned, apply a minute, but visible amount of piston lubricant (see page 1, PM Supplies Needed Section for part numbers) to a foam swab (DO NOT use cotton swabs as tiny stands of cotton may come off and mix with the lubricant).

    Step 6B:

    Carefully place a visibly light coat of lubricant onto the piston and retainer. Do not over apply the lubricant as accuracy and precision could be affected. See Figure 4.1.

    Apply lubricant onto piston in the area in between red vertical lines
    Step 7:

    Install the new seal onto the piston, followed by the o-ring. See Figure 4.2

    Note: It is very important that the seal is installed first, followed by the o-ring. DO NOT mix orientation, as it may affect accuracy and precision.

    Figure 4.2. Make sure you see the coating of lubricant on the piston and that the parts are assembled in proper order.
    Step 8

    With a foam swab and 70% IPA, clean and swab the inside of the shaft to remove any debris, lubricant, or chemical splash that may have migrated inside of the shaft. Look for any visible wear, dullness, pit marks, or scratches on the shaft, ESPECIALLY in the area where the pipette tip seals to the shaft. Replace shaft as needed.

    Figure 4.3 VWR UHP piston inside shaft
    Pipette Reassembly After Completion of Preventive Maintenance
    Step 9:

    Place the piston assembly back inside the shaft. Carefully screw back on the piston assembly cap to secure the piston back inside the shaft as shown in Figure 4.3 above.

    Figure 5.0. VWR UHP Piston Assembly
    Step 10:  

    Clean and allow the tip ejector sleeve to fully dry. Once cleaned and dried, carefully screw the tip ejector sleeve back onto the shaft assembly as shown in Figure 5.1

    Figure 5.1. Tip ejector sleeve and shaft assembly
    Step 11:

    Carefully screw the tip ejector and shaft assemblies back onto the pipette body until snug. See Figure 6.0

    Figure 6.0. Installing the tip ejector and shaft assembly.
    Helpful Tips:  

    Once the UHP pipette is fully reassembled after preventive maintenance:

    1. Set the pipette volume to nominal (100%), install a pipette tip and aspirate Di water into the tip. Carefully withdraw the pipette and tip from the water and allow the water to remain in the tip for 15 seconds. REASON: to look for any visible leakage of water dripping from the tip. If there are No leaks, allow pipette to equilibrate. If there are visible leaks, recheck your work.

    2. Allow the UHP pipette to equilibrate for at least 60 minutes upon completion of preventive maintenance. REASON: Pipette needs to equilibrate back to ambient conditions. Conditions that were caused by performing PM (heat of our hands, etc.) impact overall pipette performance.

    3. After 60 minutes of equilibration, confirm the accuracy and precision of the pipette on a 4-5 place analytical balance. On some occasions, a calibration adjustment may need to be made only after rechecking your work and confirming the parts and PM actions are sound/good.

    Printable Calibration Log
    Printable Calibration Stickers (for use with Avery 5960 labels)

    Disclaimer: Any action you take using the information on this website is strictly at your own risk. The information herein does not constitute professional advice and is general in nature. We make no warranty that this information will meet your requirements, be safe, accurate, or error-free. Pipette Supplies, Inc. is not responsible for any errors or omissions, any results obtained from the use of this information, or any loss or damage arising out of the use of this information. This site is for educational purposes only.
    Fair Use: Copyright Disclaimer under section 107 of the Copyright Act of 1976, allows for “fair use” for purposes such as comments, criticism, teaching, scholarship, news reporting, and research.
    Fair use is permitted by copyright statute that might otherwise be infringing.

  • How to Calibrate a VWR Ergonomic High Performance (EHP) Pipette

    Instructions to calibrate a VWR EHP:

    ATTENTION: Performing a calibration adjustment on any pipette should always be the last option, never the first. Performing a calibration adjustment as the first option, may mask underlying pipette performance issues that could affect both the short and long term health of your pipette. This could lead to costly repairs and part(s) replacement, and possibly the need to replace the pipette itself.  Adjusting the pipette calibration should only occur if necessary and after the pipette sealing system (i.e.: piston, shaft, o-ring, lubricant, pipette tips) and other critical components are inspected to ensure good working condition. If not, replace part(s) as needed first.

    Required Tools and Equipment:

    • Calibration Tool part number: LN SP29334
    • VWR EHP Pipette Tips or universal tips
    • Di-Water (Non-Aerated)
    • 4-5 Place Balance for Verifying Adjustments

    Printable Calibration Log
    Printable Calibration Stickers (for use with Avery 5960 labels)

    VWR EHP Calibration Tool
    Step 1:  

    To calibrate a VWR EHP, unlock the volume lock by pushing down on the black lock assembly as per the picture.

    Step 2:

    Set the pipette volume to the 10% volume (i.e., 20uL for a 200uL pipette, 100uL for a 1000uL pipette, etc) and relock.

    Step 3:

    Remove the plunger button from the pipette and lay aside. NOTE: the plunger button may come apart into two pieces, which is okay.

    Step 4:

    Insert the calibration tool onto the plunger rod.

    Step 4A:

    Align the prongs of the calibration tool with the notches on the pipette calibration screw.

    Step 1,3,4. Unlock the volume lock. Remove plunger button. Insert VWR EHP calibration tool.
    Step 4A. Close up of calibration tool in pipette.
    Step 5:

    Rotate the calibration tool no more than an1/8 of a turn in the:

    • Counter-Clockwise Direction (+) to increase the volume aspirated and dispensed.
    • Clockwise Direction (-) to decrease the volume aspirated and dispensed.
    Rotating calibration tool 1/8 of a turn.
    Step 6:

    After each calibration adjustment that is performed, verify the volume aspirated and dispensed on a 4-5 place balance. Readjust the calibration as necessary.

    Step 7:

    Remove the calibration tool from the pipette, reattach the plunger button. Pipette is now ready for use.

    VWR EHP Pipette

    Disclaimer: Any action you take using the information on this website is strictly at your own risk. The information herein does not constitute professional advice and is general in nature. We make no warranty that this information will meet your requirements, be safe, accurate, or error-free. Pipette Supplies, Inc. is not responsible for any errors or omissions, any results obtained from the use of this information, or any loss or damage arising out of the use of this information. This site is for educational purposes only.
    Fair Use: Copyright Disclaimer under section 107 of the Copyright Act of 1976, allows for “fair use” for purposes such as comments, criticism, teaching, scholarship, news reporting, and research.
    Fair use is permitted by copyright statute that might otherwise be infringing.